K44

Diesel generator set ESE 500 TBIA

Amperage
652.5
Power (kVA)
500 / 450
Power (kW)
400 / 360
Standard voltage
400 / 230 V
Speed
1500 rpm
Power factor
0,8
Engine manufacturer
Baudouin
Fuel
Motorina
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Series Power KVA Amperage Engine manufacturer Power KW
ESE 27 TBIA27 / 2435Baudouin21 / 19
ESE 27 TBIA27 / 2435Baudouin21 / 19
ESE 35 TBIA35 / 31417.6Baudouin28 / 25
ESE 44 TBIA44 / 40N/ABaudouin35 / 32
ESE 250 TBIA250 / 225359Baudouin200 /180
ESE 200 TBIA275 / 247359Baudouin220 /198
ESE 200 TBIA200 / 180261Baudouin160 / 144
ESE 220 TBIA220 / 198293.6Baudouin175 / 157
ESE 660 TBIA660 / 594861Baudouin528 / 475
ESE 550 TBIA550 / 495717.8Baudouin440 / 396
ESE 440 TBIA440 / 390574.2Baudouin352 / 317
ESE 500 TBIA500 / 450652.5Baudouin400 / 360
ESE 350 TBIA350 / 315465.8Baudouin280 / 252
ESE 400 TBIA400 / 360522Baudouin320 / 288
ESE 165 TBIA165 / 148.5205.3Baudouin132 / 119
ESE 150 TBIA150 / 135195Baudouin120 / 108
ESE 125 TBIA125 / 112.5163.1Baudouin100 / 90
ESE 90 TBIA90 / 81117.5Baudouin72 / 85
ESE 110 TBIA110 / 99117.5Baudouin88 / 79
ESE 72 TBIA72 / 64.894Baudouin57.6 / 52

Technical details

Baudouin motor

Engine

ModelBAUDOUIN
Model6M21G6D3
No. of cylinders & arrangement6 in linie
Injection systemDirect with Turbocharger and Intercooler
Cooling systemWith liquid
Maximum standby power (kWm)450
Speed (rpm)1500 rpm
Displacement (l)12.54
Bore & Stroke (mm)127 x 165 mm
Compression factor15:1
RegulatorElectronic
Total oil capacity (l)30 (l)
Engine cooling agent capacity (l)22 (l)
Fuel consumption at 100% load in prime mode (l / h)100.6 (l / h)

Standard features

Marelli / Strathon Alternator

Marelli Motori MXB-E 180 LB4 Alternator
ModelMXB 315 MB4 or ECO 500 KW
Frequency (Hz)50 Hz
ConceptBrushless, 4 poles
Phases3 + n
Voltage (V)400 / 230 V
Protection classH
Excitation systemElectronic
Performance93%
ProtectionIP23
Certification testEN 10204 : 2001

Control panel

Made in metal box, IP54 degree, with lock. The control panel is equipped with ComAp Inteli Lite NT AMF25 control module, with the possibility to start and stop the generator set, both in automatic and electric mode. The control panel monitors the power grid and can command and control the ATS panel (automatic transfer switch).

Control panel standard specifications :

The command and control panel is mounted inside the casing, in a metal box with IP 54, equipped with a viewing glass, equipped with:

Modul comanda Inteli Lite NT AMF 25
Static battery charger
Emergency stop button & circuit breaker fuses control
Overcurrent differential protection
Protection relays

Control panel

Control panel for diesel generator set with Baudouin engine
1. Left button
2. Right button
3. Horn Reset button
4. Fault Reset button
5. Up button
6. Page button
7. 7. Down button
8. Enter button
9. Start button
10. Stop button
11. GCB button. Works in MAN and TEST modes only Operates only in modes
MAN and testing modes
12. MCB button. Operates only in modes
MAN and testing modes
13. Generator status indicator
14. GCB On. The green LEDs are in the “on” state.
in the case where the GCB is closed and the group is
functional.
15. Load
16. Graphic B/W display, 132 x 64 pixeli
17. Mains status indicator
18. MCB On. The green LEDs are in the “on” state
in the case where the MCB is closed and the grid is on
preset parameters.

Command module standard specifications:

Microprocessor control
132 x 64 pixeli LCD display
Programming on front panel as well as through PC software
Control buttons and soft touch navigation
Remote communication via USB or with optional modules via RS232, RS485, Ethernet or SMS
Store 180 events with date and time
Maintenance programming 3 levels
Engine heater control –Optional

Configuration

Control panel for ESE 70 TBIA diesel generator set

Configuration

1.Inteli Lite NT AMF 9 control module
2. Circuit Breaker protection
3. Locks
4. Alarm
5. START button ON / OFF
6. Hinges
7. Maintenance schedule
8. Metal box

Displays:

Engine – engine speed; oil pressure; coolant temperature; running time; battery voltage; maintenance data.
Alternator – voltage (L – L, L – N); current (L1 – L2 – L3); frequency; kW; Pf; kVAr; kWh,kVAh, kVarh; phase sequence.
Main grid – voltage (L-L, L-N); frequency; main grid ready; main grid disconnected; generator set ready; generator set disconnected; active power kW; apparent power kVA; reactive power kVAR; power factor; phase sequence.
Warning – battery faulty charging, low battery voltage, fail to stop, low fuel level, overload, phase reversing, speed sensor failure.
Alarms – low oil pressure, high engine temperature, under / over voltage, under / overfrequency, under / overvoltage, ECU fault -optional.
Status displays – failed start, emergency stop, low oil pressure, high engine temperature, under/overload, under/over frequency, under/over voltage, oil sensor fault, phase rotation, overload, group overcurrent, phase reversal.

Static battery charger:

Made with TSD technology, with high efficiency. Protected against short circuit currents, can be used as a power source, input voltage 196-264 V, output voltage 27.6 V/5A or 13.8 V/5A

Standards

Electrical safety / EMC, BS EN 60950; BS EN 60950 – 6 – 2 EMC; BS EN 61000 – 6 – 4 EMC.

Housing

Made of galvanized steel, painted in electrostatic field, soundproofed. It is modularly designed with in-door access doors on all sides of the generator. The exhaust pan is residential type, mounted inside the casing.

The housing are designed to optimize the cooling of the engine and alternator assembly, and can be mounted outdoors, providing protection against weathering and low noise levels. Painting is done with polyurethane paint with UV protection.

Housing

1. Command module
2. View window
3. Access door for control module
4. Points for crane lifting (optional)
5. Spaces for handling with the forklift
6. Usa acces motor si alternato
7. Air intake grills
8. Handles provided with locks
9. Fuel supply bus (optional)
10. „Sleigh chassis” fitted with lifting/pulling holes
11. Emergency button
12. Exhaust Gas Valve
13. Cable access space
14. Hot air outlet grills
15. Protective pads

Dimensions and weight

Dimensions and weight of open genset

Sizes (length x width x height) (mm)4400 x 1650 x 2800
Weight (kg)3500
Fuel tank capacity (liters)250
Noise level (at 7m distance)82 db

Dimensions and weight of the closed genset

Sizes (length x width x height) (mm)5000 x 2000 x 2500
Weight (kg)4700
Fuel tank capacity (liters)250
Noise level (at 7m distance)70 db

Standard features

Control & command panel with metal measuring & control devices, IP 54 protection rating
Static charger for. battery
Dynamic alternator charging batteries ori
Chassis with fuel tank sized for. 8 hours autonomy
Vibration dampers
Fuel level measuring device
Electrical lines protected with tubing & gland
Residential silencer
Thermostat heater ordered for. coolant
Oversized start battery
Emergency stop button
Protective pads
Metal hinges
Access doors with locks
Crane or forklift handling system
Flameproof and soundproof insulation

Optional features

Anti-condensation heating system. electrical panels
Fuel / oil heating system
Oil drain pump
Motorized AAR, patented invention ENDRESS-Brevet OSIM 00048/2015
AAR transfer panel with 3/4 poles
3/4 pole differential protection
400 V/230 V socket
Coolant heating circulation pump
Fuel filter with water detection
Detour board – patented invention ENDRESS – Patent OSIM 00010/2012
Trailer
Start by remote control
Groundless protection
Interior lightings with switches operated at doors opening
Liquid retention tray
Liquid leakage detection sensor
Remote monitoring & control system
External fuel feed nozzle with lock
Forklift pocket system integrated in the chassis
Fire extinguisher with internal housing support
Super soundproof housing
Intake air heating spark plug
Fire extinguishing system with inert gas
Fire detector with automatic shutdown generator set
Fuel transfer automatic pump
Grounding electrolysis
Cable reel
Mobile distribution panel with 4 sockets

Optional: RAR approved auto trailer

Model: EGR 6000

Trailer for diesel generator set

Endress Group Romania S.R.L. certifications:

ISO 9001 : 2008, ISO 14001 : 2005, ISO 18001 : 2008.

ZENESSIS generator sets are CE compliant, and are tested according to EU noise legislation 2000/14/EC.

Reference ambient conditions: 1000 mbar; 25° C; 30% relative humidity; power according to ISO 3046 / ISO 8528 standards

Prime power (PRP) – ISO 8528

Primary power (PRP) – is the continuous power that a generator is capable of supplying continuously while supplying a variable electrical load when operating for an unlimited number of hours per year under agreed operating conditions, within the maintenance intervals and procedures prescribed by the manufacturer.

Standby power (ESP) – ISO 8528

Standby power (ESP) is the maximum power available at a variable load, under the operating conditions provided, that a generator is able to provide in case of power failure or under test conditions, maintenance intervals and procedures being performed as prescribed by the manufacturer.

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Endress Zenessis Group manufactures power generators and UPS uninterruptible power supplies under the ZENESSIS brand!

© Endress Zenessis Group, Zenessis, 2022